Brother Sews Blogger
With the 4th of July around the corner, I wanted to make something festive and patriotic to wear for the festivities. Since I was a child, my mom would get us all matching 4th of July shirts to wear for the annual parade and fireworks.

I wanted to keep the tradition alive since having my own family and make my own.

For the design, I wanted an applique with dimension and detail added to a basic t-shirt. I share this unique technique below so you can make your own.

Supplies:


Cut Squares Step 1 for the Star:
  • Cut 2 squares (one blue and one red) that measure 8.5” x 8.5” and cut those 2 pieces in a diagonal down the center.
  • Sew the 2 pieces right sides together with a 1/4” seam allowance and press down seam allowance.
Note: For the star I used my ScanNCut(Opens in a new tab)
to cut out the built-in star template on parchment paper. My star measured 8” x 8”. You can also print out a template from online. Get an idea of how you want the star to be on the fabric. I wanted the blue up in the top corner like an American flag.
Prep the Shirt Step 2 for the Star:
  • Prep the shirt:
  • Find the center of the shirt front (fold in half and press to get an easy line) and measure about 3” down from the collar. This is where you want the top of the applique to be. You can adjust however you’d like though.
Note: On the wrong side of the t-shirt place the applique fabric so right side is facing wrong side.
Tip: Use a light layer of temporary spray adhesive to keep the fabric applique from moving. I sprayed mine on the front of the applique material.
  • Place the star over the applique on front of shirt and pin so placement is where you desire.

Top Stitch
Traced Star

  • Top stitch around the perimeter of the star using the template as your guide. You can trace the star on the t-shirt with a fabric marking tool if you’d like instead of the paper template. (I used a white thread for this step).

Remove Pins
  • Remove the pinned start template.
  • Top stitch another layer just outside the first about 1/8” (I used a navy thread this time).

Stitch Interior
  • Top stitch the interior sections. I started at the bottom corner of the star and made my way to the top. Notice I moved my needle as far to the left as I could and used the end of my foot for the guide on each section.

Finished Stitches
  • It should look like this when complete. If the sections are off a bit at the top or bottom it’s no big deal.
  • Cut the excess material from the back.

Cut Material
  • Cut down the center of each strip t-shirt material only.
  • I also trimmed the strips a little more on each side as well but also keep in mind when you wash them it shrinks a bit as well.

Option B
  • For the American flag shirt, I did the same as above, but the applique was a flag. Measurements 6 ¼” x 9” total. The blue star square 4 ¼” x 4 ¼”. For the blue star portion, I pressed the right side and bottom edge under ¼” and topstitched on the red material.

Star Final
Flag Final


I like how this technique gave the applique work some dimension and detail to your basic 4th of July shirts. I’m going to make a couple more for my boys next.