Ultimate New Year's Eve Sew A Long: A Banner Year!

Materials
- 1/2 yard of 72"-wide navy-blue felt
- 1 fat quarter of turquoise quilters' cotton
- Fusible web
- Tear-away stabilizer
- Silver metallic embroidery thread
- Turquoise embroidery thread
- Embroidery bobbin thread
- Navy all-purpose thread
- 2 yards of 1/2"-wide twill tape, ribbon, cord, or other stringing material
Equipment
- Luminaire Innov-ís XP1
- ScanNCut SDX225
- PE Design 11
- Rotary cutter, ruler, and mat
Make the Fancy Felt
1. Hoop the felt in your largest hoop, positioning the hoop near one end of the felt. If you're using a good quality felt, you don't have to add stabilizer to the hoop for this openwork embroidery. You can cut the felt into hoop-sized pieces if you prefer, but I just hooped and embroidered my 1/2-yard cut. 2. Use Luminaire's My Design Center to create a rectangle 10 1/2" x 13" (for two pennants) or 10 1/2" x 7" (for a single pennant). Fill it with one of the patterned fills available in My Design Center. You don't need to stitch an outline around the rectangle. I used a different fill for each pennant, and put two rectangles in the Luminaire's largest hoop.

Lagniappe (just a little something extra)
To conserve fabric, you can cut each numeral appliqué from the background pennant. Just be sure to cut it from the center of the pennant, where the missing fabric will be covered by the rectangle appliqué. For cutting, center the numeral about 2 1/4" down from the top of the pennant rectangle and it will lie under the appliquéd number, but as long as the hole is covered by the turquoise rectangle, it's fine. Don't worry about perfect alignment.

Design the numeral appliqués
Note: I used PE Design 11 to create my appliqués. You can substitute many other methods, such as: • Cut out numbers with Scan N Cut and appliqué them with hand-guided machine stitches. • Use word-processing software to design letters and print them as outline-only characters to use as patterns. • Use BES lettering software to create the individual numerals. 1. Using the Appliqué Wizard in PE Design 11, select the font Ecuador, type "2", and set it to about 5" high (we'll refine that later). Make the finishing stitch a zigzag, 0.15" (3.8mm) wide. 2. Open the Size menu and uncheck the aspect ratio box. Set the size of your numeral to about 3 1/4" wide and 4 1/2" high; each numeral will vary a little bit due to its shape. Save your design as a .pes file. 3. Select just the first part of the embroidery design, the appliqué material, in the menu at the left edge of the workspace. For characters like the number 0 that have a discontinuous cutting line, group the sewing steps by color and select all of the appliqué material steps together. Export the cutting data to use with Scan N Cut. Save the .fcm file. 4. Repeat steps 1-3 to create the appliqué and cutting files for "0".Cut the pieces
From the fusible web, cut: • 4 rectangles, 11" x 7"* • 4 rectangles, 5 1/2" x 4 1/2"* • 4 rectangles, 5 1/2" x 6" *Apply these pieces of fusible web to the wrong side of the embroidered felt before cutting the pennants and numerals. You do not need the 5 1/2" x 4 1/2" pieces of fusible web if you cut the numerals from the pennant pieces. From the embroidered felt, cut: • 4 rectangles, 10" x 6" • 4 numerals From plain felt, cut: • 4 rectangles, 12" x 7"Assemble the pennants
1. Set your machine for embroidery. In My Design Center, select the vertical rectangle frame design and choose the single running stitch. Resize the design to 6.93" x 4.94" and leave it centered in the workspace. Add the first numeral appliqué file that you saved from PE Design. 2. Hoop a piece of tear-away stabilizer in a 5" x 7" hoop. Lay the turquoise fabric right side up on the stabilizer so that the fabric's upper right corner is at the upper right corner of the hoop. Stitch the rectangular frame to baste the fabric to the stabilizer.
Tip: Rather than fusing the numeral to the background at this point, I use a bit of ordinary office tape to hold the shape in place. The tape tears away easily after the tack-down stitches.

Tip: Use the embroidered rectangle as a guide to keep the appliquéd numeral straight within the cutting lines.
6. Use the remaining turquoise fabric to prepare three more appliquéd rectangles by repeating steps 1-5.
7. Protect your ironing surface with a non-stick appliqué sheet. Position a pennant, right side up, on the non-stick sheet and center an appliquéd rectangle on the pennant, right side up, with the rectangle's top edge 1 1/2" below the top of the pennant. Cover with a pressing cloth and fuse the layers together.

Note: You'll need to find an iron temperature that balances enough heat for fusing with a temperature that won't melt the felt and threads. For this project, the fusing is intended mainly for basting, so you don't need to have a rock-solid permanent bond. I find that misting a little water on the pressing cloth helps the heat penetrate the felt thickness at a lower temperature, with less risk of damage.
8. Set the machine for sewing, with the N foot in place. Use turquoise embroidery thread in the needle and embroidery bobbin thread. Set the machine for a zigzag stitch 5.0mm wide and 0.3mm long. Stitch around the rectangle, overcasting the raw edges. To pivot at each corner, stop with the needle down at the corner, just outside the turquoise fabric. Lift the presser foot, swing the fabric around, and lower the presser foot to continue sewing the next edge. Don't forget to tie off the threads when you complete the stitching.








Tip: Use a scrap of tear-away stabilizer as a handle at narrow corners. It will make edgestitching the points much easier, and tears away afterward.


